Always wear eye protection when working under any vehicle. Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Rear Section Exhaust System. Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift.
Once this has been done, you may begin the removal of your old exhaust system from your vehicle. Note: Before removing the original exhaust system from your vehicle, please compare the parts you have received with the bill of materials provided on the previous page to assure that you have all the parts necessary for the installation of your new Borla Performance Rear Section Exhaust System.
Original Exhaust System Removal Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble.
Figure 1 1. Unbolt the clamps shown in figure 1 located just behind the catalytic converters. Unbolt and remove the center support bar shown in figure 2 located just behind the y-pipe. Remove the ground strap shown in figure 3 located on the rear muffler assembly. Lubricate all hangers and rubber isolators. Using a muffler stand or an additional person to hold the exhaust system up in place, remove the hangers from the rubber isolators and remove the exhaust system shown in figure 4 from the vehicle.
Warning: Use extreme caution during installation. Use of such tools may result in bent flanges or gasket contact areas leading to exhaust leaks.
Place a clamp over each expanded end of the Y-pipe assembly and set it into position as shown in figure 4. Do Not tighten the clamps. Using the original hardware, install the center support also shown in figure 1.
Place a clamp over the expanded end of the front muffler assembly and set it into position as shown in figure 5. Do Not tighten the clamp. Place a clamp over the expanded end of the rear muffler assembly and set it into position as shown in figure 6 making sure to install the hangers into the rubber isolators.
Clip the ground strap onto the hanger located just in front of the rear muffler as shown in figure 7. Check your exhaust system for proper clearance under the vehicle and also for tip alignment.
Once position has been determined to be correct, tighten the Accuseal clamps to ft. Tighten the front flange to the vehicle manufacturers recommendations. Before starting your vehicle, make sure to check all wires, hoses, brake lines, body parts and tires for safe clearance from the exhaust system. Start vehicle and check for any leaks. If any leaks are found, determine cause such as loose or incorrectly positioned clamp and repair as necessary. Note: When you first start your vehicle after the installation of your new Borla Performance Exhaust System, there may be some smoke and fumes coming from the system.
This is a protective oil based coating used in the manufacturing of mandrel bent performance exhaust tubing. This is not a problem and will disappear within a very short period of time after the exhaust has reached normal operating temperatures. Get notified when we add a new Dodge Magnum Manual Notify me. Spam free: Maximum of 1 email per month.
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